How to Cut Metal: Top Tips for A safety Crafting Project

There are some considerations of how to cut metal in a safe procedure. Both DIYers and professionals should know what to prepare before doing a job.

The job of how to cut metal includes restoring metal flashing on the roof, repairing HVAC ducts, building outdoor showers, and so on. These crafting projects need different types of tools.

Even professionals often face any obstacle while doing metalwork. Any stray fibers can be blown around, friction can occur, and hearing damage will also happen.

Metalwork uses tools and materials that cause a safety risk. Therefore, keep in mind the following guidelines on how to cut metal to succeed in your project.

Opt for the Proper Manual Hand Saw to Cut Metal

Manual metal cutting tools are more affordable for DIYers. They are also better for an alternative utensil. For example, the tin snips are the best for sheet metal.

Tin snips do the same way on how to cut metal with scissors. Those tools are cheap, easy-to-use, and sturdy. They are smart choices for cutting metal less than 18-gauge.

Then, how to cut metal pipe? A hacksaw is the best manual cutting tool for the metal pipe. It is also used to cut tube, angle, and other cut-off duties.

Hacksaws are perfect for cutting thicker metals. Besides, you can use them to cut aluminum, copper, and steel. Yet these handhold devices should be paired with a cutting blade.

However, a hacksaw can cut materials on weird angles and work best for metals that cannot be put on a workbench. It is also useful for cutting metal in tight spaces.

Similar to any manual tools, you need extra effort on how to cut metal with the hacksaw. Use portable angle grinders to cut sheet metal.

Apply the Technique of How To Cut Metal for the Best Results

There is a procedure to apply different techniques on every type of metal. It is to hold and support the material sufficiently.

1. Decide the Type of Blade

Selecting the type of blade depends on the material. One needs a ferrous blade, while another work of how to cut metal requires the non-ferrous cutting tool.

2. Always Wear PPE During the Cutting Process

The self-protection kit should be worn at the beginning until the cleaning process. It is to avoid any accident that might occur during the work.

Then, how to cut metal properly? Use a marker or pencil to sign the cutting area on your material.

3. Place and Fasten the Metal on a Flat Surface

Before starting the process of cutting metal with a chop saw or other power tools, make sure to line up the material with the blade.  Begin with the correct preparation.

On the other hand, to start cutting with a handheld tool, you must find the best area to do the job. Line up the material with a marker to ensure where the blade will cut the metal.

4. Be Careful About the Saw’s Accuracy

Avoid pushing your blade through the metal too quickly. especially if the material has a thicker gauge. It needs a slow cut since accuracy will be the biggest problem.

Whether you use a jigsaw, angle grinder, or circular saw, remember to cut slowly. It aims to control the result and ensure the material will not move.

Choose the Chop Saw as the Best Overall Choice

Opting for the right tool for the job of how to cut metal will make a tricky process easier. A chop saw will be the best for setting up, cutting time, and finishing of the cut.

This tool enables you to adjust the blade either on an angle of  45 degrees or in a straight line. Also, it can be paired with an abrasive blade, although the finish is not as good as carbide-tipped blades.

Carbide metal cutting tools have various types and sizes. Both ferrous and non-ferrous blades have a long lifespan although they cost a fortune.

Select the Appropriate Blade for Every Type of Material

How to cut metal with the proper blade? Some reasons are to avoid dangerous breaks and cut your desired material sufficiently. Therefore, the process of cutting metal must use the right device.

You properly cut stainless steel and cast iron with a ferrous blade. The best tip of cut metal, such as aluminum, copper, and other softer materials is by using a non-ferrous blade.

Do Not Neglect to Wear Personal Protective Equipment

Most professionals and DIYers disobey to use appropriate safety gear due to the comfort. To do a project on cutting metal safely, wearing personal protective equipment is a must.

While cutting the metal, you should wear gloves to protect the hands from excess friction and vibration. Safety glasses function to provide clear visibility and guard the eyes.

Moreover, a set of earplugs, face masks, and steel toe shoes are other good ideas. By following those standard operational procedures, you will get full protection.

Prefer Portable Tools for a Smart Choice

The last tip to cut metal easily is by understanding the time when you have to prefer the portability of handheld devices.

Angle grinders do what chop saws cannot do. They are the best for sheet metal. Also, these devices are more portable and affordable.

You can easily hold angle grinders to cut small and precise pieces of large materials. They can be paired with both cutting and grinding discs.

The angle grinder will effectively work when a ferrous disc is paired with ferrous material. The same way is for the non-ferrous ones.

On the other hand, the chop saws have some limits to the use. The portability and price become the weakness. Simple cutting with chop saws includes long metal pipe and narrow pieces of materials.

For large materials such as metal plates, you will face a difficult time to catch the whole width of the materials. That’s why an angle grinder is preferable due to its portability.

Finally, those are some great tips on how to cut metal. By applying the procedures above, you have prepared for a successful and safe metalworking project.

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